The fully automatic SMT production line for LED light strips is suitable for producing LED light strips,1.2 meter long light strips can also be produced automatically，It is the best choice for LED light strip manufacturers.
The equipment configuration of the entire line is as follows:
1. SMT Automatic Loader
Performance Characteristics:
1)This model is mainly used at the front end of the SMT production line and has two loading modes: push plate and vacuum suction plate.
2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.
3)The frame structure adopts sheet metal welding, surface painting treatment, and leaves a visible window.
4)The push plate lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.
5)The suction plate part adopts vacuum suction plate method, which can stack 200-300 PCB boards each time.
6)The load transfer structure adopts a stepper motor load transfer method, with acceleration and deceleration settings for starting and stopping, ensuring smooth transportation and less impact on the board.
7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.
2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.
3)The frame structure adopts sheet metal welding, surface painting treatment, and leaves a visible window.
4)The push plate lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.
5)The suction plate part adopts vacuum suction plate method, which can stack 200-300 PCB boards each time.
6)The load transfer structure adopts a stepper motor load transfer method, with acceleration and deceleration settings for starting and stopping, ensuring smooth transportation and less impact on the board.
7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.
Technical parameters:
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PLC control system
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Panasonic
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Transfer stepper motor
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Sna stepper motor drive: Leisai
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Conveying motor
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Paihong stepper motor
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Lifting motor
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Zhongda
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Touch screen
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Xinjie
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Sensors
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Panasonic, Omron
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Relay
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Omron
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Power switch
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Omron
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Cylinder
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ADK
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PCB transfer speed
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8-15 seconds/piece
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PCB transportation height
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900 ± 20mm
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PCB transfer direction
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left- right or right- left
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PCB transmission thickness
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0.5-4.0T
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Change magazine time
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15-25t
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Placeable shelf frame
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one up, one down
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Stackable substrate quantity
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200-300 pieces
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Power supply
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AC110V/220V 50-60Hz 2.0A 180W
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Air supply
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4—6 kgf/cm2
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2.1-2 meter light strip solder paste printing machine
Machine Specification :
| Model | L12 |
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Min Size
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737X737mm
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Max Size
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1500X750mm
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Thickness
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25~40mm
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PCB Min Size
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80X50mm
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PCB Max Size
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1200X350mm
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PCB Thickness
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0.4~6mm
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PCB Warpage
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＜1%
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Transport Height
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900±40mm
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Transport Direction
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Left-Right;Right-Left;Left-Left;Right-Right
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Transport Speed
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Max 1500mm/S Programmable
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Support System
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Magnetic Pin/Up-down table adjusted/support block/by hand
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3. Link Conveyor
Product Feature:
1) Patent Inspection Conveyor transfer track, no card.
2) Width adjustment, quick, simple and stable.3) Square welded frame, stable and reliable .
4）Anti-static working table.
5）The whole machine base is heavier, and the stability is not displaced.
6）Control system is very stable .
7）PCB board detection using photoelectric slow reflection sensor.
8）Optional manual detection function.
Specification parameter:
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PCB size
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500*50-350mm
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800*50-350mm
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1000*50-460mm
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1200*50-460mm
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1500*50-460mm
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PCB transport direction
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Left-right
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Supply voltage
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Ac220v/50/60hz
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Transport height
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900±20mm
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Transmission speed
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1-12m/min
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Fixed edge of track
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Front fixation/rear fixation
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Main motor power
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15W
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External dimensions
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500*670*880mm
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800*670*880mm
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1000*670*880mm
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1200*670*880mm
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1500*670*880mm
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Net weight
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About 41kg
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About 49kg
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About 50kg
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About 56kg
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About 60kg
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※ All the conveyors can be customized according to requirements.
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4. JUKI JX-350 LED Pick and Place Machine
Machine Specification :
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Product category
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Surface Mounting Machine
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Brand
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JUKI
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Series
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LED
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Application
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LED mounting machine JX-350LED, most suitable for LED lighting machines or LED mounting machines for medium to large LCD backlight production
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Chip components
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27100CPH (0.199 seconds per chip, optimal conditions) 19300CPH (according to IPC9850 standard)
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Element size
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Laser recognition: 0603~33.5mm square element with side length
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Laser mounting head × 1 (6 suction nozzles)
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Can correspond to the production of long size substrates up to 1500mm in length
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JUKI achieves high-precision, high-quality, and high-performance production with its boastful laser recognition technology. A variety of suction nozzles corresponding to various LED components.
Supporting high-quality production with substantial functionality.
It can also correspond to the supply of tray components
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5. Link Conveyor
Product Feature:
1) Patent Inspection Conveyor transfer track, no card.
2) Width adjustment, quick, simple and stable.3) Square welded frame, stable and reliable .
4）Anti-static working table.
5）The whole machine base is heavier, and the stability is not displaced.
6）Control system is very stable .
7）PCB board detection using photoelectric slow reflection sensor.
8）Optional manual detection function.
Specification parameter:
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PCB size
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500*50-350mm
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800*50-350mm
|
1000*50-460mm
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1200*50-460mm
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1500*50-460mm
|
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PCB transport direction
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Left-right
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||||
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Supply voltage
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Ac220v/50/60hz
|
||||
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Transport height
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900±20mm
|
||||
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Transmission speed
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1-12m/min
|
||||
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Fixed edge of track
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Front fixation/rear fixation
|
||||
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Main motor power
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15W
|
||||
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External dimensions
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500*670*880mm
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800*670*880mm
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1000*670*880mm
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1200*670*880mm
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1500*670*880mm
|
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Net weight
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About 41kg
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About 49kg
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About 50kg
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About 56kg
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About 60kg
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※ All the conveyors can be customized according to requirements.
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6.Small eight temperature zone reflow soldering A8
Instrument lead-free hot air reflow soldering A8 in eight temperature zone
Technical characteristics of the entire machine:
Unique advanced and long-lasting heating system
1.A specially designed forced hot air circulation structure ensures uniform heating of PCBs and components, completely eliminating the "shadow effect" of infrared heating tubes;
2.The insulation system adopts a dedicated high-temperature protection system (120kg/cubic high-density insulation rock wool from Sisel, USA), and the furnace is made of special stainlesssteel, suitable for lead-free welding;3. Adopting the design of Taiwan Sanyue Long Axis High Temperature Air Motor and W-shaped Heating Tube, it is noise free, vibration free, and convenient for maintenance and disassembly;
4.The furnace body adopts porous aluminum plates for uniform air distribution, ensuring that the heat reaches the PCB evenly and evenly The upper furnace body can be opened as a whole, facilitating furnace cleaning.
Reliable and stable transmission system
1. The transmission system adopts a Taiwan Weitewei speed control motor, paired with a 1:150 turbine reducer, which runs smoothly and has a stepless adjustable speed of 0-600mm/min.
2. Adopting an independent roller structure and leveling support, combined with a matching stainless steel mesh belt, the operation is stable and the speed can be accurate up to ± 20mm/min;
3. Special stainless steel mesh belt, durable and wear-resistant, not easily deformed after long-term use.
Stable and reliable electrical control system
1. The temperature control adopts a Japanese RKC temperature controller, which responds to changes in external heat as quickly as possible and ensures a more balanced temperature through internal control;
2. Each temperature zone adopts Taiwan Fanda thermocouple to quickly and sensitively sense the changes in each temperature zone, timely transmit, control, and compensate for the balance of temperature in each temperature zone;
3. The dedicated SSR solid-state relay, combined with a dedicated heat sink, significantly improves heat dissipation efficiency and effectively extends its service life; Contactless output, safe and reliable,combined with the unique fuzzy control function of the temperature controller, it has been monitoring the changes of external temperature and heat value, controlling the heating device with the minimum pulse, making quick response, ensuring high temperature control accuracy, uniform temperature distribution in the machine, and temperature distribution in the length direction in line with IPC standards;
4. Abundant power, rapid heating, about 20 minutes from room temperature to constant temperature;
5. Temperature deviation, fault diagnosis, sound and light alarm;
6. Delayed shutdown protection function, uniform cooling after shutdown, to prevent deformation of transmission components caused by uneven cooling.
7.SMT Automatic Unloader
Main function:
Used for SMT production line terminals, to retrieve multiple PCB boards, receive board output signals from the upper computer, and receive PCB boards one by one while pushing them into the material frame for storage.
1)Mainly used at the end of the SMT production line to store the welded PCB board through the material frame, with automatic board retraction function.
2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.
3)Frame structure adopts sheet metal welding, aluminum profile construction, surface spray painting treatment.
4)The lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.
5)The take-up structure adopts a motor type, and the take-up speed can be set arbitrarily to ensure that the PCB will not be damaged and reduce process losses.
6)The frame entry method adopts top in and bottom out, effectively shortening the frame change time.
7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.
Performance characteristics:
1)Mainly used at the end of the SMT production line to store the welded PCB board through the material frame, with automatic board retraction function.
2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.
3)Frame structure adopts sheet metal welding, aluminum profile construction, surface spray painting treatment.
4)The lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.
5)The take-up structure adopts a motor type, and the take-up speed can be set arbitrarily to ensure that the PCB will not be damaged and reduce process losses.
6)The frame entry method adopts top in and bottom out, effectively shortening the frame change time.
7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.
Technical parameters:
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PLC control system
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Panasonic
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Touch screen
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Xinjie
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Lifting motor
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Zhongda
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Conveying motor
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LINX
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Plate receiving motor
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Schner stepper motor
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Cylinder
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ADK
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Sensors
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Panasonic, Omron,SICK
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Relay
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Omron
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Power switch
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Omron
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PCB transfer direction
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left- right or right- left
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PCB transportation height
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900 ± 20mm
|
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PCB transmission thickness
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0.5-4.0T
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