The Yamaha high-speed fully automatic SMT production line consists of two Yamaha high-speed SMT mounting machines YSM20R and one Yamaha multifunctional SMT mounting machine YSM10, with a mounting speed of 200000 points per hour . Suitable for producing mobile consumer electronics and other products.
The equipment configuration of the entire line is as follows:
1. SMT Automatic Loader
Performance Characteristics:
1)This model is mainly used at the front end of the SMT production line and has two loading modes: push plate and vacuum suction plate.
2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.
3)The frame structure adopts sheet metal welding, surface painting treatment, and leaves a visible window.
4)The push plate lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.
5)The suction plate part adopts vacuum suction plate method, which can stack 200-300 PCB boards each time.
6)The load transfer structure adopts a stepper motor load transfer method, with acceleration and deceleration settings for starting and stopping, ensuring smooth transportation and less impact on the board.
7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.
Technical Parameters:
PLC control system
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Panasonic
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Transfer stepper motor
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Sna stepper motor drive: Leisai
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Conveying motor
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Paihong stepper motor
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Lifting motor
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Zhongda
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Touch screen
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Xinjie
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Sensors
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Panasonic, Omron
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Relay
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Omron
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Power switch
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Omron
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Cylinder
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ADK
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PCB transfer speed
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8-15 seconds/piece
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PCB transportation height
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900 ± 20mm
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PCB transfer direction
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left- right or right- left
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PCB transmission thickness
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0.5-4.0T
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Change magazine time
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15-25t
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Placeable shelf frame
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one up, one down
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Stackable substrate quantity
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200-300 pieces
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Power supply
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AC110V/220V 50-60Hz 2.0A 180W
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Air supply
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4—6 kgf/cm2
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2.High precision solder paste printing machine A9
Machine Specifications:
Model
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A9
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Screen Frames
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Min Size
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470X370mm
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Max Size
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737X737mm
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Thickness
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25~40mm
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PCB Min Size
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50X50mm
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PCB Max Size
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510X340mm(530X340mm)
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PCB Thickness
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0.4~6mm
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PCB Warpage
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<1%
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Transport Height
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900±40mm
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Transport Direction |
Left-Right;Right-Left;Left-Left;Right-Right
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Transport Speed
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Max 1500mm/S Programmable
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Board Location
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PCBpositioning
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Support System
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MagneticPin/Up-downtableadjusted/support
block/byhand
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Clamping System
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Side clamping,vacuumnozzle
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Print head
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Two independent motorised print heads
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Squeegee Speed
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6~200mm/sec
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Squeegee Pressure
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0-15Kg motor control
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Squeegee Angle
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60°/55°/45°
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Squeegee Type
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Stainless steel(Standard), plastic
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Stencil Separation Speed
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0.1~20mm/sec Programmable
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Cleaning System
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Dry、Wet、Vacuum (Programmable)
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Table Adjustment ranges
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X:±10mm;Y:±10mm;θ:±2°
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3. Link Conveyor
Product Feature:
1) Patent Inspection Conveyor transfer track, no card.
2) Width adjustment, quick, simple and stable.
3) Square welded frame, stable and reliable .
4) Anti-static working table.
5) The whole machine base is heavier, and the stability is not displaced.
6) Control system is very stable .
7) PCB board detection using photoelectric slow reflection sensor.
8) Optional manual detection function.
Specification Parameter:
PCB size
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500*50-350mm
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800*50-350mm
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1000*50-460mm
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1200*50-460mm
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1500*50-460mm
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PCB transport direction
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Left-right
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||||
Supply voltage
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Ac220v/50/60hz
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||||
Transport height
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900±20mm
|
||||
Transmission speed
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1-12m/min
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||||
Fixed edge of track
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Front fixation/rear fixation
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||||
Main motor power
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15W
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||||
External dimensions
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500*670*880mm
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800*670*880mm
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1000*670*880mm
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1200*670*880mm
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1500*670*880mm
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Net weight
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About 41kg
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About 49kg
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About 50kg
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About 56kg
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About 60kg
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※ All the conveyors can be customized according to requirements. |
4.Yamaha High Speed SMT Machine Z LEX YSM20R
Yamaha's high-end high-efficiency modular Z: LEX YSM20R is a versatile SMT machine with enhanced "single head solution". It has multiple production forms of flexibility and efficiency, and also has the world's fastest installation speed of 95000 CPH (under optimal conditions).
The leading Z: LEX series model YSM20 is based on its "one head solution" concept, providing high productivity, high adaptability to various components, and excellent production conversion capabilities, suitable for use from ultra small chips to large components - using only one type of head. The new YSM20R is a high-end, high-efficiency modular SMT machine that enhances the production capacity of the YSM20 and is considered a luxury model to enhance competitiveness.
Using YSM20R, Yamaha focuses on increasing the XY axis speed and modifying the relevant operations of picking in place, successfully increasing the installation speed by about 5% compared to YSM20. In addition, by improving the performance of the head wide scanning camera, the YSM20R can be installed at high speeds up to a size of 12 × 12mm components to improve productivity.
In addition, the new Automatic Continuation Feeder (ALF) using Yamaha's proprietary technology, the "sATS30NS" Automatic Tray Sorter (ATS) for uninterrupted tray replacement, and the uninterrupted feeding rack replacement system (both available as options) can reduce costs and time losses, while further improving machine operation rate.
※Universal surface mounting machine
The "High speed universal integrated mounting head" achieves both high speed and versatility, providing an ideal solution”
Can be widely installed with various components, perfectly interpreting "Limitless Expansion" Standard configuration with multiple functions, supporting high-quality mounting Realize efficient material supply.
5. Yamaha multifunctional SMT machine YSM10
Yamaha YSM10 Specifications:
Model
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YSM10
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Object substrate size
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L510 x W460 mm ~ L50 x W50 mm
※ Use optional accessories that can correspond to L610mm substrate
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Installation capacity
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HM mounting head (10 suction nozzles) specifications HM5 mounting head (5 suction nozzles) specifications. 46000CPH (under our best conditions) 31000CPH (under our best conditions) | |
Mountable components | 03015~W55 x L100mm (segmentation recognition if exceeding W45mm), with a height of 15mm or less. ※ Multi-vision camera is optional if the height of the component exceeds 6.5mm or the size of the component exceeds 12mm x 12mm. | |
Our best conditions (when using standard components for evaluation) | ±0.035mm (±0.025mm) Cpk≧1.0 (3σ) | |
Number of mountable feeders | Fixed feeder rack: up to 96 (converted with 8mm material belt) Pallets: 15 (when equipped with sATS15, Max., JEDEC) | |
Power specifications | Three-phase AC 200/208/220/240/380/400/416V ± 10% 50/60Hz | |
Supply air source | Above 0.45MPa, clean and dry | |
Overall dimensions | L1,254 x W1,440 x H1,445mm | |
Body weight | About 1,270kg |
6. Link Conveyor
Product feature:
1) Patent Inspection Conveyor transfer track, no card.
2) Width adjustment, quick, simple and stable.
3) Square welded frame, stable and reliable .
4) Anti-static working table.
5) The whole machine base is heavier, and the stability is not displaced.
6) Control system is very stable .
7) PCB board detection using photoelectric slow reflection sensor.
8) Optional manual detection function.
Specification parameter:
PCB size
|
500*50-350mm
|
800*50-350mm
|
1000*50-460mm
|
1200*50-460mm
|
1500*50-460mm
|
PCB transport direction
|
Left-right
|
||||
Supply voltage
|
Ac220v/50/60hz
|
||||
Transport height
|
900±20mm
|
||||
Transmission speed
|
1-12m/min
|
||||
Fixed edge of track
|
Front fixation/rear fixation
|
||||
Main motor power
|
15W
|
||||
External dimensions
|
500*670*880mm
|
800*670*880mm
|
1000*670*880mm
|
1200*670*880mm
|
1500*670*880mm
|
Net weight
|
About 41kg
|
About 49kg
|
About 50kg
|
About 56kg
|
About 60kg
|
※ All the conveyors can be customized according to requirements. |
7. Large 10 temperature zone nitrogen reflow oven
Product features:
1. Adopting imported heating components, with uniform temperature and high thermal compensation efficiency, suitable for welding CSP and BGA components;
2. Special wind wheel design, large air change capacity, stable wind speed;
3. Each temperature zone adopts forced independent circulation, independent PID control, and independent heating mode from top to bottom, ensuring accurate and uniform furnace chamber temperature and large heat capacity:
4. Fast heating, from room temperature to working temperature ≤ 30 minutes;
5. Imported high-quality high-temperature high-speed motor with smooth air operation, low vibration, and low noise;
6. The furnace body adopts a double cylinder (electric push rod) lifting device, which is safe and reliable;
7. Synchronous and constant speed transportation of chains and mesh belts, using frequency conversion for precise and high-speed transportation;
8. Specially designed high-quality aluminum alloy guide rail with minimal deformation and automatic chain refueling device;
9. UPS power outage protection function ensures that the PCB board can output normally without damage after power outage;
10. Powerful software functions for online monitoring and temperature measurement of PCB boards, as well as analyzing, storing, and printing data curves at any time;
11. The communication between industrial control PC and PLC adopts MODBUS protocol, ensuring stable operation and preventing crashes;
12. Automatic monitoring, displaying the working status of the equipment, and able to adjust parameters at any time;
13. Special patented furnace liner design with good insulation and the lowest power consumption in the industry;
2. Special wind wheel design, large air change capacity, stable wind speed;
3. Each temperature zone adopts forced independent circulation, independent PID control, and independent heating mode from top to bottom, ensuring accurate and uniform furnace chamber temperature and large heat capacity:
4. Fast heating, from room temperature to working temperature ≤ 30 minutes;
5. Imported high-quality high-temperature high-speed motor with smooth air operation, low vibration, and low noise;
6. The furnace body adopts a double cylinder (electric push rod) lifting device, which is safe and reliable;
7. Synchronous and constant speed transportation of chains and mesh belts, using frequency conversion for precise and high-speed transportation;
8. Specially designed high-quality aluminum alloy guide rail with minimal deformation and automatic chain refueling device;
9. UPS power outage protection function ensures that the PCB board can output normally without damage after power outage;
10. Powerful software functions for online monitoring and temperature measurement of PCB boards, as well as analyzing, storing, and printing data curves at any time;
11. The communication between industrial control PC and PLC adopts MODBUS protocol, ensuring stable operation and preventing crashes;
12. Automatic monitoring, displaying the working status of the equipment, and able to adjust parameters at any time;
13. Special patented furnace liner design with good insulation and the lowest power consumption in the industry;
8.SMT Automatic Unloader
Main function:
Used for SMT production line terminals, to retrieve multiple PCB boards, receive board output signals from the upper computer, and receive PCB boards one by one while pushing them into the material frame for storage.
1)Mainly used at the end of the SMT production line to store the welded PCB board through the material frame, with automatic board retraction function.
2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.
3)Frame structure adopts sheet metal welding, aluminum profile construction, surface spray painting treatment.
4)The lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.
5)The take-up structure adopts a motor type, and the take-up speed can be set arbitrarily to ensure that the PCB will not be damaged and reduce process losses.
6)The frame entry method adopts top in and bottom out, effectively shortening the frame change time.
7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.
Performance characteristics:
1)Mainly used at the end of the SMT production line to store the welded PCB board through the material frame, with automatic board retraction function.
2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.
3)Frame structure adopts sheet metal welding, aluminum profile construction, surface spray painting treatment.
4)The lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.
5)The take-up structure adopts a motor type, and the take-up speed can be set arbitrarily to ensure that the PCB will not be damaged and reduce process losses.
6)The frame entry method adopts top in and bottom out, effectively shortening the frame change time.
7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.
Technical parameters:
PLC control system
|
Panasonic
|
Touch screen
|
Xinjie
|
Lifting motor
|
Zhongda
|
Conveying motor
|
LINX
|
Plate receiving motor
|
Schner stepper motor
|
Cylinder
|
ADK
|
Sensors
|
Panasonic, Omron,SICK
|
Relay
|
Omron
|
Power switch
|
Omron
|
PCB transfer direction
|
left- right or right- left
|
PCB transportation height
|
900 ± 20mm
|
PCB transmission thickness
|
0.5-4.0T
|