Juki Automatic Smt Line Solution For Mobile Phones, Computers, Household Appliances Or Other Circuit Board Production

JUKI automatic SMT line solution, this automatic SMT line using two JUKI high-speed SMT machine RX-7 and a multifunctional SMT machine, not only to ensure high-speed production but also to meet the needs of a variety of specifications of chip mounting, Suitable for mobile phones, computers, household appliances, LED display, LED outdoor advertising screen, LED lamps and other circuit board production.

The equipment for this fully automatic SMT whole line configuration scheme is as follows:

 

1. SMT Automatic Loader

 

Performance Characteristics:


1)This model is mainly used at the front end of the SMT production line and has two loading modes: push plate and vacuum suction plate.

2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.

3)The frame structure adopts sheet metal welding, surface painting treatment, and leaves a visible window.

4)The push plate lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.

5)The suction plate part adopts vacuum suction plate method, which can stack 200-300 PCB boards each time.

6)The load transfer structure adopts a stepper motor load transfer method, with acceleration and deceleration settings for starting and stopping, ensuring smooth transportation and less impact on the board.

7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.


Technical Parameters:
 
PLC control system
Panasonic
Transfer stepper motor
Sna stepper motor drive: Leisai
Conveying motor
Paihong stepper motor
Lifting motor
Zhongda
Touch screen
Xinjie
Sensors
Panasonic, Omron
Relay
Omron
Power switch
Omron
Cylinder
ADK
PCB transfer speed
8-15 seconds/piece
PCB transportation height
900 ± 20mm
PCB transfer direction
left- right or right- left
PCB transmission thickness
0.5-4.0T
Change magazine time
15-25t
Placeable shelf frame
one up, one down
Stackable substrate quantity
200-300 pieces
Power supply
AC110V/220V 50-60Hz 2.0A 180W
Air supply
4—6 kgf/cm2

 

2. High precision solder paste printing machine A9



 

Machine Specifications:

 
Model
A9
Screen Frames
Min Size
470X370mm
Max Size
737X737mm
Thickness
25~40mm
PCB Min Size
50X50mm
PCB Max Size
510X340mm(530X340mm)
PCB Thickness
0.4~6mm
PCB Warpage
<1%
Transport Height
900±40mm
Transport Direction
Left-Right;Right-Left;Left-Left;Right-Right
Transport Speed
Max 1500mm/S Programmable
Board Location
PCBpositioning
Support System
MagneticPin/Up-downtableadjusted/support block/byhand
Clamping System
Side clamping,vacuumnozzle
Print head
Two independent motorised print heads
Squeegee Speed
6~200mm/sec
Squeegee Pressure
0-15Kg motor control
Squeegee Angle
60°/55°/45°
Squeegee Type
Stainless steel(Standard), plastic
Stencil Separation Speed
0.1~20mm/sec Programmable
Cleaning System
Dry、Wet、Vacuum (Programmable)
Table Adjustment ranges
X:±10mm;Y:±10mm;θ:±2°



Machine Parameters:

 
Repeat Position Accuracy
±0.008mm
Printing Accuracy
±0.02mm
±0.02mm
<7s (Exclude Printing & Cleaning)
Product Changeover
<5Min
Air Required
4.5~6Kg/cm2
Power Input
AC:220±10%,50/60HZ 1Φ 3KW
Control Method
PC Control
Machine Dimensions
1220(L)X1355(W)X1500(H)mm
Machine Weight
Approx:1000Kg
 
 

3. Link Conveyor




 

Product Feature:

1、Patent Inspection Conveyor transfer track, no card.
 
2、Width adjustment, quick, simple and stable.
 
3、Square welded frame, stable and reliable .
 
4、Anti-static working table.
 
5、The whole machine base is heavier, and the stability is not displaced.
 
6、Control system is very stable .
 
7、PCB board detection using photoelectric slow reflection sensor.
 
8、Optional manual detection function.
 


Specification Parameter:

 
PCB size
500*50-350mm
800*50-350mm
1000*50-460mm
1200*50-460mm
1500*50-460mm
PCB transport direction
Left-right
Supply voltage
Ac220v/50/60hz
Transport height
900±20mm
Transmission speed
1-12m/min
Fixed edge of track
Front fixation/rear fixation
Main motor power
15W
External dimensions
500*670*880mm
800*670*880mm
1000*670*880mm
1200*670*880mm
1500*670*880mm
Net weight
About 41kg
About 49kg
About 50kg
About 56kg
About 60kg
※ All the conveyors can be customized according to requirements.

 

4.JUKI high-speed SMT machine RX-7




 
Product category
Surface Mounting Machine
Brand
JUKI
Series
RX-7
Application
High speed module mounting machine RX-7, a new modular mounting
machine with high productivity, versatility, and high quality
Component mounting speed(optimal condition)
Chip component 75000 CPH
Element size
0402 (1005) chip~□ 5mm square component
Component
±0.04mm(±Cpk≧1)
installation accuracy
The mounting head adopts a top-level rotating head.
Although the width is only 998mm or less, the camera installed in the mounting head detects
whether there is a chip standing, whether there are parts, and whether the chip is reversed.
Achieved high-quality mounting of extremely small parts.

 

5.JUKI Multifunctional Mounter RS-1



 
Model
RS-1
Operating System
WINDOWS XP
Substrate size
Twice clamp
650×370mm
Twice clamp
1200×370mm
Height of mounting components
25mm
Mounting component size
Laser recognition 0201 (British 008004) chip~ □ 74mm/50 × 150mm
Image recognition
Optional 3 types of 10mm/27mm/54mm
Standard camera
3mm~74mm square element, or 50 × 150mm
Precision camera
1.0×0.5mm~□48mm、or 24×72mm
Mounting speed
Maximum chip element (optimal condition) : 0.0857 seconds/chip (42,000CPH)
Mounting accuracy
Laser recognition: ± 0.035mm
Image recognition: ± 0.03mm
Types of installed components
up to 112 (converted to 8mm)
Device size(W*D*H)
Standard substrate: 1500 × 1,810 × 1,440mm
Device weight
About 1700kg



6. Link Conveyor



 

Product Feature:

1、Patent Inspection Conveyor transfer track, no card.
 
2、Width adjustment, quick, simple and stable.
 
3、Square welded frame, stable and reliable .
 
4、Anti-static working table.
 
5、The whole machine base is heavier, and the stability is not displaced.
 
6、Control system is very stable .
 
7、PCB board detection using photoelectric slow reflection sensor.
 
8、Optional manual detection function.
 


Specification Parameter:

 
PCB size
500*50-350mm
800*50-350mm
1000*50-460mm
1200*50-460mm
1500*50-460mm
PCB transport direction
Left-right
Supply voltage
Ac220v/50/60hz
Transport height
900±20mm
Transmission speed
1-12m/min
Fixed edge of track
Front fixation/rear fixation
Main motor power
15W
External dimensions
500*670*880mm
800*670*880mm
1000*670*880mm
1200*670*880mm
1500*670*880mm
Net weight
About 41kg
About 49kg
About 50kg
About 56kg
About 60kg
※ All the conveyors can be customized according to requirements.



 

7. Large 10 temperature zone nitrogen reflow oven



 


Product Features:

 
1. Adopting imported heating components, with uniform temperature and high thermal compensation efficiency, suitable for welding CSP and BGA components;

2. Special wind wheel design, large air change capacity, stable wind speed;

3. Each temperature zone adopts forced independent circulation, independent PID control, and independent heating mode from top to bottom, ensuring accurate and uniform furnace chamber temperature and large heat capacity:

4. Fast heating, from room temperature to working temperature ≤ 30 minutes;

5. Imported high-quality high-temperature high-speed motor with smooth air operation, low vibration, and low noise;

6. The furnace body adopts a double cylinder (electric push rod) lifting device, which is safe and reliable;

7. Synchronous and constant speed transportation of chains and mesh belts, using frequency conversion for precise and high-speed transportation;

8. Specially designed high-quality aluminum alloy guide rail with minimal deformation and automatic chain refueling device;

9. UPS power outage protection function ensures that the PCB board can output normally without damage after power outage;

10. Powerful software functions for online monitoring and temperature measurement of PCB boards, as well as analyzing, storing, and printing data curves at any time;

11. The communication between industrial control PC and PLC adopts MODBUS protocol, ensuring stable operation and preventing crashes;

12. Automatic monitoring, displaying the working status of the equipment, and able to adjust parameters at any time;

13. Special patented furnace liner design with good insulation and the lowest power consumption in the industry;

 

8.SMT Automatic Unloader



 

Main Function:

 
Used for SMT production line terminals, to retrieve multiple PCB boards, receive board output signals from the upper computer, and receive PCB boards one by one while pushing them into the material frame for storage.



Performance Characteristics:


1)Mainly used at the end of the SMT production line to store the welded PCB board through the material frame, with automatic board retraction function.

2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.

3)Frame structure adopts sheet metal welding, aluminum profile construction, surface spray painting treatment.

4)The lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.

5)The take-up structure adopts a motor type, and the take-up speed can be set arbitrarily to ensure that the PCB will not be damaged and reduce process losses.

6)The frame entry method adopts top in and bottom out, effectively shortening the frame change time.

7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.



Technical Parameters:

 
PLC control system
Panasonic
Touch screen
Xinjie
Lifting motor
Zhongda
Conveying motor
LINX
Plate receiving motor
Schner stepper motor
Cylinder
ADK
Sensors
Panasonic, Omron,SICK
Relay
Omron
Power switch
Omron
PCB transfer direction
left- right or right- left
PCB transportation height
900 ± 20mm
PCB transmission thickness
0.5-4.0T

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