JUKI automatic SMT line solution, this automatic SMT line using two JUKI high-speed SMT machine RX-7 and a multifunctional SMT machine, not only to ensure high-speed production but also to meet the needs of a variety of specifications of chip mounting, Suitable for mobile phones, computers, household appliances, LED display, LED outdoor advertising screen, LED lamps and other circuit board production.
The equipment for this fully automatic SMT whole line configuration scheme is as follows:
1. SMT Automatic Loader
Performance Characteristics:
1)This model is mainly used at the front end of the SMT production line and has two loading modes: push plate and vacuum suction plate.
2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.
3)The frame structure adopts sheet metal welding, surface painting treatment, and leaves a visible window.
4)The push plate lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.
5)The suction plate part adopts vacuum suction plate method, which can stack 200-300 PCB boards each time.
6)The load transfer structure adopts a stepper motor load transfer method, with acceleration and deceleration settings for starting and stopping, ensuring smooth transportation and less impact on the board.
7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.
Technical Parameters:
PLC control system
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Panasonic
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Transfer stepper motor
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Sna stepper motor drive: Leisai
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Conveying motor
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Paihong stepper motor
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Lifting motor
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Zhongda
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Touch screen
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Xinjie
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Sensors
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Panasonic, Omron
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Relay
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Omron
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Power switch
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Omron
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Cylinder
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ADK
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PCB transfer speed
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8-15 seconds/piece
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PCB transportation height
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900 ± 20mm
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PCB transfer direction
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left- right or right- left
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PCB transmission thickness
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0.5-4.0T
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Change magazine time
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15-25t
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Placeable shelf frame
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one up, one down
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Stackable substrate quantity
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200-300 pieces
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Power supply
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AC110V/220V 50-60Hz 2.0A 180W
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Air supply
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4—6 kgf/cm2
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2. High precision solder paste printing machine A9
Machine Specifications:
Model
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A9
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Screen Frames
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Min Size
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470X370mm
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Max Size
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737X737mm
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Thickness
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25~40mm
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PCB Min Size
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50X50mm
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PCB Max Size
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510X340mm(530X340mm)
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PCB Thickness
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0.4~6mm
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PCB Warpage
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<1%
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Transport Height
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900±40mm
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Transport Direction |
Left-Right;Right-Left;Left-Left;Right-Right
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Transport Speed
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Max 1500mm/S Programmable
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Board Location
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PCBpositioning
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Support System
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MagneticPin/Up-downtableadjusted/support block/byhand
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Clamping System
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Side clamping,vacuumnozzle
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Print head
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Two independent motorised print heads
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Squeegee Speed
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6~200mm/sec
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Squeegee Pressure
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0-15Kg motor control
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Squeegee Angle
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60°/55°/45°
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Squeegee Type
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Stainless steel(Standard), plastic
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Stencil Separation Speed
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0.1~20mm/sec Programmable
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Cleaning System
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Dry、Wet、Vacuum (Programmable)
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Table Adjustment ranges
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X:±10mm;Y:±10mm;θ:±2°
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Machine Parameters:
Repeat Position Accuracy
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±0.008mm
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Printing Accuracy
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±0.02mm
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±0.02mm
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<7s (Exclude Printing & Cleaning)
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Product Changeover
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<5Min
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Air Required
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4.5~6Kg/cm2
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Power Input
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AC:220±10%,50/60HZ 1Φ 3KW
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Control Method
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PC Control
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Machine Dimensions
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1220(L)X1355(W)X1500(H)mm
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Machine Weight
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Approx:1000Kg
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3. Link Conveyor
Product Feature:
1、Patent Inspection Conveyor transfer track, no card.
2、Width adjustment, quick, simple and stable.
3、Square welded frame, stable and reliable .
4、Anti-static working table.
5、The whole machine base is heavier, and the stability is not displaced.
6、Control system is very stable .
7、PCB board detection using photoelectric slow reflection sensor.
8、Optional manual detection function.
Specification Parameter:
PCB size
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500*50-350mm
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800*50-350mm
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1000*50-460mm
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1200*50-460mm
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1500*50-460mm
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PCB transport direction
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Left-right
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||||
Supply voltage
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Ac220v/50/60hz
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||||
Transport height
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900±20mm
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||||
Transmission speed
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1-12m/min
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||||
Fixed edge of track
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Front fixation/rear fixation
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||||
Main motor power
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15W
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||||
External dimensions
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500*670*880mm
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800*670*880mm
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1000*670*880mm
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1200*670*880mm
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1500*670*880mm
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Net weight
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About 41kg
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About 49kg
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About 50kg
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About 56kg
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About 60kg
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※ All the conveyors can be customized according to requirements. |
4.JUKI high-speed SMT machine RX-7
Product category
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Surface Mounting Machine |
Brand
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JUKI
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Series
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RX-7
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Application
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High speed module mounting machine RX-7, a new modular mounting
machine with high productivity, versatility, and high quality
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Component mounting speed(optimal condition) |
Chip component 75000 CPH
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Element size
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0402 (1005) chip~□ 5mm square component
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Component
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±0.04mm(±Cpk≧1)
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installation accuracy
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The mounting head adopts a top-level rotating head.
Although the width is only 998mm or less, the camera installed in the mounting head detects
whether there is a chip standing, whether there are parts, and whether the chip is reversed.
Achieved high-quality mounting of extremely small parts.
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5.JUKI Multifunctional Mounter RS-1
Model
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RS-1
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Operating System
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WINDOWS XP
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Substrate size
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Twice clamp
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650×370mm
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Twice clamp
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1200×370mm
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Height of mounting components
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25mm
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Mounting component size
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Laser recognition 0201 (British 008004) chip~ □ 74mm/50 × 150mm
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Image recognition
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Optional 3 types of 10mm/27mm/54mm
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Standard camera
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3mm~74mm square element, or 50 × 150mm
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Precision camera
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1.0×0.5mm~□48mm、or 24×72mm
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Mounting speed
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Maximum chip element (optimal condition) : 0.0857 seconds/chip (42,000CPH)
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Mounting accuracy
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Laser recognition: ± 0.035mm
Image recognition: ± 0.03mm
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Types of installed components
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up to 112 (converted to 8mm)
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Device size(W*D*H)
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Standard substrate: 1500 × 1,810 × 1,440mm
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Device weight
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About 1700kg
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6. Link Conveyor
Product Feature:
1、Patent Inspection Conveyor transfer track, no card.
2、Width adjustment, quick, simple and stable.
3、Square welded frame, stable and reliable .
4、Anti-static working table.
5、The whole machine base is heavier, and the stability is not displaced.
6、Control system is very stable .
7、PCB board detection using photoelectric slow reflection sensor.
8、Optional manual detection function.
Specification Parameter:
PCB size
|
500*50-350mm
|
800*50-350mm
|
1000*50-460mm
|
1200*50-460mm
|
1500*50-460mm
|
PCB transport direction
|
Left-right
|
||||
Supply voltage
|
Ac220v/50/60hz
|
||||
Transport height
|
900±20mm
|
||||
Transmission speed
|
1-12m/min
|
||||
Fixed edge of track
|
Front fixation/rear fixation
|
||||
Main motor power
|
15W
|
||||
External dimensions
|
500*670*880mm
|
800*670*880mm
|
1000*670*880mm
|
1200*670*880mm
|
1500*670*880mm
|
Net weight
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About 41kg
|
About 49kg
|
About 50kg
|
About 56kg
|
About 60kg
|
※ All the conveyors can be customized according to requirements. |
7. Large 10 temperature zone nitrogen reflow oven
Product Features:
1. Adopting imported heating components, with uniform temperature and high thermal compensation efficiency, suitable for welding CSP and BGA components;
2. Special wind wheel design, large air change capacity, stable wind speed;
3. Each temperature zone adopts forced independent circulation, independent PID control, and independent heating mode from top to bottom, ensuring accurate and uniform furnace chamber temperature and large heat capacity:
4. Fast heating, from room temperature to working temperature ≤ 30 minutes;
5. Imported high-quality high-temperature high-speed motor with smooth air operation, low vibration, and low noise;
6. The furnace body adopts a double cylinder (electric push rod) lifting device, which is safe and reliable;
7. Synchronous and constant speed transportation of chains and mesh belts, using frequency conversion for precise and high-speed transportation;
8. Specially designed high-quality aluminum alloy guide rail with minimal deformation and automatic chain refueling device;
9. UPS power outage protection function ensures that the PCB board can output normally without damage after power outage;
10. Powerful software functions for online monitoring and temperature measurement of PCB boards, as well as analyzing, storing, and printing data curves at any time;
11. The communication between industrial control PC and PLC adopts MODBUS protocol, ensuring stable operation and preventing crashes;
12. Automatic monitoring, displaying the working status of the equipment, and able to adjust parameters at any time;
13. Special patented furnace liner design with good insulation and the lowest power consumption in the industry;
2. Special wind wheel design, large air change capacity, stable wind speed;
3. Each temperature zone adopts forced independent circulation, independent PID control, and independent heating mode from top to bottom, ensuring accurate and uniform furnace chamber temperature and large heat capacity:
4. Fast heating, from room temperature to working temperature ≤ 30 minutes;
5. Imported high-quality high-temperature high-speed motor with smooth air operation, low vibration, and low noise;
6. The furnace body adopts a double cylinder (electric push rod) lifting device, which is safe and reliable;
7. Synchronous and constant speed transportation of chains and mesh belts, using frequency conversion for precise and high-speed transportation;
8. Specially designed high-quality aluminum alloy guide rail with minimal deformation and automatic chain refueling device;
9. UPS power outage protection function ensures that the PCB board can output normally without damage after power outage;
10. Powerful software functions for online monitoring and temperature measurement of PCB boards, as well as analyzing, storing, and printing data curves at any time;
11. The communication between industrial control PC and PLC adopts MODBUS protocol, ensuring stable operation and preventing crashes;
12. Automatic monitoring, displaying the working status of the equipment, and able to adjust parameters at any time;
13. Special patented furnace liner design with good insulation and the lowest power consumption in the industry;
8.SMT Automatic Unloader
Main Function:
Used for SMT production line terminals, to retrieve multiple PCB boards, receive board output signals from the upper computer, and receive PCB boards one by one while pushing them into the material frame for storage.
1)Mainly used at the end of the SMT production line to store the welded PCB board through the material frame, with automatic board retraction function.
2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.
3)Frame structure adopts sheet metal welding, aluminum profile construction, surface spray painting treatment.
4)The lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.
5)The take-up structure adopts a motor type, and the take-up speed can be set arbitrarily to ensure that the PCB will not be damaged and reduce process losses.
6)The frame entry method adopts top in and bottom out, effectively shortening the frame change time.
7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.
Performance Characteristics:
1)Mainly used at the end of the SMT production line to store the welded PCB board through the material frame, with automatic board retraction function.
2)The control system adopts PLC control, and the operation interface adopts a touch screen, with stable performance and convenient operation.
3)Frame structure adopts sheet metal welding, aluminum profile construction, surface spray painting treatment.
4)The lifting structure adopts a motor lifting setting, and the effective setting step distance can be selected as; 10mm, 20mm, 30mm, 40mm, optional with frequency converter.
5)The take-up structure adopts a motor type, and the take-up speed can be set arbitrarily to ensure that the PCB will not be damaged and reduce process losses.
6)The frame entry method adopts top in and bottom out, effectively shortening the frame change time.
7)Equipped with standard SMEMA signal ports, it can be connected online with any other device.
Technical Parameters:
PLC control system
|
Panasonic
|
Touch screen
|
Xinjie
|
Lifting motor
|
Zhongda
|
Conveying motor
|
LINX
|
Plate receiving motor
|
Schner stepper motor
|
Cylinder
|
ADK
|
Sensors
|
Panasonic, Omron,SICK
|
Relay
|
Omron
|
Power switch
|
Omron
|
PCB transfer direction
|
left- right or right- left
|
PCB transportation height
|
900 ± 20mm
|
PCB transmission thickness
|
0.5-4.0T
|