Full-Tunnel Entire Nitrogen Wave Soldering

Full-Tunnel Entire Nitrogen Wave Soldering
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  • Full-Tunnel Entire Nitrogen Wave Soldering?imageView2/1/w/71/w/71

Full-Tunnel Entire Nitrogen Wave Soldering

● Nitrogen Closed-loop Control;

● Increase Solder Stability;

● Reduce Solder Defect;

● Save Cost;


 

 
 
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Features of  Full-Tunnel Entire Nitrogen Wave Soldering
 
● Nitrogen Closed-loop Control:
Real-time of nitrogen concentration, PID closed-loop adjust nitrogen flow to achieve the stable PPM value and save the nitrogen consumption.

● Increase Solder Stability:
By nitrogen protecting in order to improve the wetting of wave infiltration and enhance solder penetration rate to make sure the stability of quality.

● Reduce Solder Defect:
The tunnel-based entire nitrogen wave soldering can reduce solder defect and improve production efficiency with less oxygen content.

● Save Cost:
The closed preheating environment can reduce the power and the production of solder dross.


Specification of  Full-Tunnel Entire Nitrogen Wave Soldering
 
Spray System Flux Flow 10-100ml/min
Spray Pressure 0.25MPa-0.4MPa
Preheating System Preheating Method Hot air/IR for option(module)
Speed Adjustment Mode IR/Ni /Hot air/Inverter
Quantity 3sections(4 sections for option) 
Length 1950mm(3segments);2250mm(4sections)
Temp.Range Room temperature-280℃
Temp.Control Mode PID+SSR
Soldering System Wave Peak Operation Mode Mechanical pump
Power for Heating Tube 1.5KW*12
Pot Capacity Approx 550KG
Ultimate Bearing Temperature MAX:300℃
 
Ultimate Usage Temperature  MAX:280℃
Wave Peak Driven Power 1/2HPx2AC 220V3Φ
Height Adjustment Mode Inverter adjustment
Heating Time 100min/250℃
Wave Peak Select Dual-wave:spoiler+flat or spoiler+spoiler
Wave Height  0~15mm
PCB Conveyor System Conveying Speed 0-1800mm/min
Width Range of PCB 50-450mm
Length Range of PCB  120-600mm
Height of PCB Component Top:150mm Bottom:25mm
Conveyor Height Conveyor Height
Angle of Rail  5.5°fixed
 
Motor Rotation Mode Sectional transimmission /control
Conveyor Motor Power 90W*33P220VAC
Conveyor Max Weight 40KG
Conveyor Mode  fragment conveyor:chain→fingers(V+L/full V/full L)→chain
Conveyor Motor Speed Adjustment Inverter adjustment
Machine Parameter Dimension(LXWXH) Dimension(LXWXH)
Supply Power (3 phases5 wires) 3P5W380VAC.50/60Hz160A or 3P5W220VAC50/60Hz130A(Optional)
 
Required Initial Power 90KW
Required Air Source Power 0.5-0.8Mpa
Total Power 60KW
Operating Power 10-13KW
Control Method PC+PLC


Successful Experience:
 
1. We provide the best full-line equipment solutions for customers in different industries.(such as : chip industry, consumer electronics industry, aerospace technology, automated robotics and other industries)
2. We provide machine installation services for oversea customers.
3. We Provide Machines & Clean Room One- Stop Layout and Solution.
4. KINGSUN’s engineering team is proficient in English and Technology, no communication issues.

For SMT Factory Setup, We Can Do for You:
 
1. We can provide SMT full line solutions and debugging services.
2. We can provide technical personnel training for customers.
3. We can provide daily maintenance & repair service.
4. We can provide online video support customers to solve all the problems.







 

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